Do you need perfect, economic promotional printing garments? Then possibly, dye sublimation is the right option for you! Dye sublimation is a procedure that has been in the industry for a few years. Initially, it was invented to print on plastic parts and items for awards and major printed items for the needs of industry.
This process is different from other printing methods since the stains that are used are specifically designed to bond to plastics or polyesters. The value of polyester is the key here!
Before getting insight into the dye sublimation process, let us review the most popular printing methods when it comes to clothing printing. There is screen printing, direct-to-garment printing, and heat transfer methods.
The process of tearing a layer of ink over a screen to get a design produced. A special screen has to be created for each design, which means there should be a substantial quantity of the same design to be economical. To repay for the setup time required for screen printing, many shops will have a minimum order requirement to make the jobs productive.
The size of the design, the ink quality, the sponge pressure applied, the number of strokes, and the mesh count will make you 200-500 all over print shirts with just a gallon of printing ink. The inks of screen printing are thicker than other printing methods and allow them to produce live and long life colors. It is a very common and well-known t-shirt printing process and has been in the market for years.
Direct to Garment Printing
It is similar to using a printer to print on fabric. As it works like a printer, they are best suited for designs or artworks which are considered aggregate for printing techniques like silk screening.
The last one, heat transfer includes laying sheets of transfer material on the top of garments to then be heat pressed in order to apply a custom graphic to the garment. What is best about heat transfer is that it works on different materials and fabrics and creates no mess during the process.
Now the question is why go for dye sublimation when you have other good options on the list? Let’s take an insight into the dye sublimation process!
About Dye Sublimation
Custom sublimation shirt printing is the process where the printer uses the sublimation process to dye a substrate by transforming the dyes from solid to gas and back into solid again when fixing with the polymer materials present in the product.
Dye sublimation works by stinging the surface of the product with ink. This method is generally used to digitally print onto an extensive product range, including garments, fabrics, mugs and other wares, wooden items, glass products & more.
The printer prints dye-based inks onto sublimation paper, which is a special paper that holds the dye in place ready to be delivered during the sublimation process. Because of the chemistry involved with these dyes, the dye truly becomes a part of the product that it is fused to. The heat not only transforms the dye into gas but also extends the spores of polyester and allows the gas to be moved into pores.
Benefits of Dye Sublimation Process for T-shirt Printing
The specific printing method has a list of benefits. Check out some of them below!
- Easy Customization: Since each apparel is printed from its own transfer as opposed to altogether of same set screens, the sublimation makes it somewhat easier to magnify each garment with different customization. You are allowed to add names, and other personal touches to a garment. Simple as easy as creating a new file!
- Lighter Hand: The aspect of sublimation implies that prints never feel heavy. The dye does not get built upon the fabric. As a result, the garment is unaffected by this method, apart from the artist’s addition.
- High-quality images: The sublimation dyes present extremely brilliant color when get applied to polyesters. The procedure applies the ink as vapor, unlike the other traditional print methods that lay down colors in dot patterns resulting in white spaces in between the dots which can reduce the image quality.
- Whole Garment Printing: Surprisingly, dye sublimation is also known as all-over printing! Though you can only print on white garments, you can choose to get the whole garment printed with the sublimation process. What this means is that not only the white garment get transformed into any color, but you can also its covering with the desired images.
- Eco-friendly: This process is environmentally friendly when compared to other traditional screen printing where the screen preparation, printing, and clean-up process uses chemicals and water substances. The dye-sublimation does not involve any toxins, protecting the environment as well as workers.
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